Showing posts with label equipment. Show all posts
Showing posts with label equipment. Show all posts

Thursday, 29 May 2014

Amphibious Excavator




An amphibious excavator is specifically designed to maneuvers in marshy, swampy and soft terrain.   It can also float on water like a boat and work on rivers, ponds and lakes.   Thus ideal for swap land clearing, river deepening, pond desilting, etc.

Amphibious excavator is specially designed with :
1. super long boom for maximum reach.
2. floatables pontoons with isolated water-tight compartments sealed with individual service manhole.
3. optional extendable pontoons to allow each pontoon to retract or extend outward hydraulically.

Nevertheless, its components are commonly available off the shelf from most excavator manufactures, i.e. Carterpillar, Hitachi, Komatsu, Kobelco, Mitsubishi etc.  


Saturday, 17 May 2014

Brass Nozzle Sprayer

To blanket spray an open space or a drain, a bigger nozzle is required.  Brass nozzle for garden hose seems to be the best candidate.   

First, the nozzle is fitted into a rubber hose, of which is fitted into a 20mm polypipe.  The polypipe is finally fitted into a 30mm reinforced PVC pipe.   To hold the pipes together, a rubber strip from used tube is used to strapped the hose combination.



Saturday, 26 April 2014

Lorry Loaded Ongrizinal Mechanized Herbicide Sprayer

Water pump is made for transferring water for watering plants – an essential practice especially for newly planted grass/plants, or during draught seasons  –  thus, a life-giving equipment.

Yet, amidst recent labour draught, such a life-giving equipment was re-assigned as a killing machine – mechanized herbicide sprayer.


First order of the ‘re-assignment’ exercise is to connect the pump’s outlet pipe to a cannibalized knapsack nozzle.   This is the most important step in the whole exercise.  Failure to connect the knapsack nozzle means non-available of spray pattern and desirable water droplets, thus the operation deemed a no-go.

First, the knapsack nozzle is connected to a 15mm diameter high pressure hose, tightened by a rubber strip.  Rubber strip seems primitive, yet its an effective and cheap way to secure pipe connections.  

Then, the 15mm hose is connected to a 32mm polypipe, and then again connected to a 40mm high pressure hose.  A rigid polypipe is used because when tightened with rubber strips, it won’t flattened and block the water flow.  Both end of the 32mm polypipe is secure with open-cut rubber hose to allow better grip between 15mm pipe and 40mm pipes.

The herbicide is mixed in 200L drums on a lorry.  A 3-man team is required when operating the sprayer : one monitoring the water and pump on the lorry, another to control the pipe on the ground, and the third one to handle the nozzle.

For spraying along road shoulders, the workers should be walking in front of the lorry, to allow better view of the lorry driver of the pace of spraying.   

The pump should not be used for watering, for fear of herbicide contamination.









Shrub Trimming with Brush Cuttter

Amidst the pressing draught of labour, every task and worker are closely monitored to ensure maximum productivity.  

A brush cutter is designed for trimming and cutting grass and brush.  Yet, in Malaysia, we seldom see a brush cutter being used to trimming brush / bushes / shrubs / scrub / thicket.  

Thus, brush cutters were used in trimming several shrubs, e.g. Hibiscus rosa-sinensis, Ixora javanica, Bougainvillea  glabra etc.   The result was fantastically fast.   Time spent on trimming was cut half !   The task would be even faster when the workers familiarized themselves with the machine. 


The ideal height of the shrubs should be around or less than 1 meter.  Otherwise, an elevated platform is required, which is very inconvenience, dangerous and time-dragging.




Wednesday, 1 May 2013

Knapsack Sprayer : PB








Brush Cutter - MB3600







1  Crankcase System 

No-Part Code  - Description
1 - KB14004AA -Case, drive
2 - KB14005AA -Case, starter
3 - S111X62X010 - Bearing, ball
4 - FR64230 - Oil seal
5 - KW21005AA - Oil seal
6 - KU40003AA - Pin, dowel
7 - KU12028AA - Screw & washer
8 - KU40004AA - Pin, dowel
9 - KH90021AA - Nose
10-KH30018AA - Case, fan
11-FR64569F - Bolt & washer
12-KH90025AA - Cover
13-KW56056BA - Label
14-KU60001AA - Clamp
15-FR64692A - Wire, hose guide
16-H071D05X016K - Screw & washer
17-KT30013AA - Base, engine







2  Cylinder, Top Cover System 
No - Part Code - Description
1 - KC13011AA - Cylinder
2 - KW32003BA - Gasket, cylinder
3 - B121C05X016 - Bolt, sch
4 - B151B05X050 - Bolt, stud
5 - KH40031AA - Cover, top
6 - KH70008AA - Guard, plug
7 - H071D05X020K - Screw & washer
8 - KU12018CA - Screw & washer
9 - KE05009BA - Stop switch assy
10-KE80013AA - Switch, stop
11-KE05009AA103 - Band
12-KE05009BA004 - Wire, lead








3  Crankshaft & Piston System             
No - Part Code - Description
1 - KD01022DA - Crankshaft assy
2 - KP01031AA - Piston set
3 - FR66814 - Pin, piston
4 - W430B03X013 - Key, woodruff
5 - FR66815 - Ring, top
6 - BG03488 - Clip, piston pin
7 - FR66809 - Bearing, needle
8 - ZZ70028C - Nut, conical spg













4  Flywheel Magneto System 
No - Part Code - Description
1 - KD11016AA - Rotor
2 - KE04025AA - Coil. Ignition
3 - FR64961 - Cap, plug
4 - KE90001BA - Grommet
5 - FR66751 - Cap, plug
6 - FR64569A - Bolt & washer
7 - FR63087A -Plug, spark














5 Carburetor System            
No - Part Code - Description
1 - KW34042AA - Basket, insulator
2 - KK31022AA - Insulator
3 - KK50007AA - Pipe, intake
4 - H081D05X023 - Screw & washer
5 - KK11007AA - Carburetor (F)
6 - FR64356XX025 - Nut
7 - KK11004AA005 - Valve, throttle
8 - KK11004AA006 - Packing
9 - FR67380XX012 - Float
10-KK11004AA008 - Chamber, float
11-FR67378XX028 - Gasket
12-FR67378XX129 - Bolt, union
13-FR67387XX109 - Clip
14-KK11004AA015 - Plate
15-KK11004AA016 - Packing
16-KK11004AA017 - Spring
17-KK11004AA018 - Cap
18-KK11004AA025 - Bolt, union
19-KK11004AA026 - Nut
20-KK11004AA027 - Band
21-KK11004AA028 - Washer
22-FR64356XX030 - spring
23-KK11004AA030 - Pin
24-KK11004AA031 - Screw
25-KK11004AA032 - Hinge
26-KK11004AA033 - Valve, needle
27-KK11004AA034 - Screw
28-KK11004AA035 - O-ring
29-KK11004AA036 - Cap
30-KK11007AA034 - Needle, jet
31-KK1104AA035 - Jet, main
32-KK11004AA012 - Jet, needle
33-FR64929 - Cock, fuel
34-FR64929XX003 - clamp
35-FR64929XX002 - Level
36-H051D03X005 - Screw, pan-crs






6 Air Cleaner System             

No - Part Code - Description
1 - FR64930R -Air cleaner
2 - FR67208 - Holder
3 - FR64934A - Element, cleaner
4 - FR67555  - Label, name
5 - FR64931A - Cover, cleaner
















7 Muffler System    
No - Part Code - Description
1 - KM70028AA - Gasket, muffler
2 - KM01040GA - Muffler assy
3 - KM01041AA - Muffler assy
4 - KM50028BA - Pipe, tail
5 - KM70022CA - Gasket, muffler
6 - KM01033AA004 - Screw & washer
7 - FR67566 - Nut, flange
8 - H071D05X012K - Screw & washer
9 - KM21006AA - Cover, Muffler
10-KU12018AA - Screw & washer
11-KM50031AA - Pipe, tail
12-KU70011AA - Clamp










8 Clutch System     
No - Part Code - Description
1 - FR66843A - Clutch
2 - KU80010AA - Spring, clutch
3 - KT12002BA - Shoe, clutch
4 - KT14001AA - Bolt, clutch
5 - FR67347 - washer
6 - KU36001AA - washer




9 Recoil Starter System        
No - Part Code - Description
1 - KS02037AA - Recoil starter
2 - KS02037AA001 - Case, starter
3 - KS02037AA002 - Reel
4 - KS02037AA003 - Spring, spiral
5 - KS02037AA004 - Washer
6 - KS02037AA005 - Screw
7 - KS02037AA006 - Guide
8 - KS02037AA008 - Rope, starter
9 - FR66881XX011 - Knob, starter
10-KS03004BA - Pulley, starter
11-KS03004AA002 - Ratchet
12-KS03004BA103 - Spring, return
13-KS03004AA004 - Snap ring
14-KS90023AA - Plate
15-KU12018CA - Screw & washer
16-KT30011BA - Base, engine
17-KW52121AA - Label, name




10 Control System 
No - Part Code - Description
1 - FR67168F - Lever, throttle
2 - KR22014GA - Wire, throttle













11 Additional Parts
No - Part Code - Description
1 - KF70005EA - Tube, fuel
2 - FR67252B - Spring
3 - FR67419B - Clip



















1 Main Pipe
No - Part Code-  Description
1 - 2413-350A - Main pipe joint assy ( Ø26 )
2 - 6214-009A - Cover, bearing
3 - 803A0627 - Ball bearing
4 - 190D0520 - Bolt
5 - 461L0500 - Spring washer
6 - 4923-005A - Bolt
7 - 199D0510 - Bolt
8 – NIL -Throttle lever
9 - 4024-094C - Flexible shaft liner assy
10- 3049-020B - Flexible line assy
11- 3213-181A - Flexible shaft
12- 6214-013A - Liner cover A
13- 5552-003A - O-ring

















14- 6314-001A - Liner cap
15- 6314-006A - Liner cap
16- 3313-230A - Main pipe assy  ( Ø26 )
17- 5233-033A - Metal cushion
18- 4113-026B - Drive shaft ( Ø7 )
19- 6111-470A - Loop handle assy  ( Ø26 )
20- 6111-430A - Loop handle
21- 8474-005A - Screw (4) nut (4) pack
22- 6112-340A - Safety cover assy ( Ø26 )
23- 6112-036A - Safety cover
24- 3427-056A - Metal for safety cover
25- 197D0616 - Bolt













2 Gear Case           
No - Part Code - Description
NIL - 2411-540A - Gear case assy
1 - 2411-036A - Gear case
2 - 2411-004A - Gear case
3 - 4111-011A - Shaft
4 - 4141-006A - Pinion
5 - 4141-007A - Gear
6 - 605A6201 - Bearing
7 - 801A0629 - Bearing
8 - 801A6000 - Bearing
9 - 802A6000 - Bearing
10- 481J3200 - Snap ring
11- 481J2600 - Snap ring
12- 110B0608 - Snap ring
13- 197B0608 - Bolt
14- 197B0630 - Bolt
15- 197B0512 - Bolt
16- 223D0510 - Screw
17- 3425-042A - Holder-upper
18- 3425-034A - Holder-lower
19- 350D1000 - Nut
20- 3421-018A - Disk








3 Clutch Housing   
No - Part Code - Description
1 - 2421-200B - Clutch housing assy
2 - 2421-014C - Clutch housing
3 - 3413-016C - Clutch drum
4 - 603A6202 - Ball bearing
5 - 4941-003B - Pin stopper
6 - 5313-005B - Coil spring
7 - 482S0500 - Clip
8 - 480J1500 - Snap pin
9 - 481J3500 - Snap pin
10- 197D0630 - Bolt

















4 Frame  
No - Part Code - Description
1 - 3331-130A - Back pack frame assy
2 - 3331-035B - Back pack frame
3 - 6315-00EA - Back pack pad
4 - 3427-036A - Pad retainer (upper)
5 - 3427-037A - Pad retainer (lower)
6 - 4923-022A - Screw
7 - 6351-028A - Harness comp
8 - 3331-042A - Tank bracket
9 - 120S0512 - Bolt
10- 343D0500 - Nut


















5 Engine Mount      
No - Part Code - Description
1 - 3424-050A - Turn bracket
2 - 5315-010A - Spring
3 - 346D0600 - Nut
4 - 120S0612 - Bolt
5 - 4117-006A - Shaft D engine mount
6 - 3424-024E - Plate D engine mount
7 - 197D0640 - Bolt
8 - 346D1000 - Nut
9 - 466L1000 - Plate washer
10- 314D1000 - Nut
11- 197D0616 - Bolt
















6 Fuel Tank            
No -Part Code - Description
1 - 6117-010B - fuel tank comp
2 - 6114-010A - Tank cap assy
3 - 6117-003F - Fuel tank
4 - 6114-001B - Tank cap
5 - 6217-001A - Breather
6 - 6116-009A - Strainer
7 - 6217-028A - Tank band
8 – NIL - Fuel hose
9 – NIL - Spring, house guard
10- 5331-002A - Hose band
11- NIL - Hose band



















7 Tool     
No - Part Code - Description
1 - 8447-001A - Tool set
2 - 8443-002A - Spanner
3 - 8444-002A - Stopper pin
4 - 8442-003A - Socket wrench
5 - 8441-001A - Driver
6 - 8446-001A - Convex band